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Presenting: Vigilistics™

Develop the Full Potential of Your Manufacturing Operation

Managing a processing facility in today's market requires good decisions made quickly. Most successes are defined when managers are able to identify and control material losses and utility costs, and access yields and efficiencies. Yet most "solutions" for analysis of your process are simply tool sets and frameworks for programmers.

Vigilistics™ requires no scripting or coding and was developed by a company that truly understands the world of food, dairy, beverage, nutritional, cosmetic, and pharmaceutical batch processing.

Vigilistics™ applies the process plant modeling rules of the ISA S88.01 Standard to the industry’s most robust data collection system, in a single configurable package. Your process is modeled by this Standard, the software is configured, and the full transaction-based system is up and running.

Gather, Correlate, Analyze and Decide

Data Collection Pyramid As liquid and dry materials move from one point to the next in the plant, Vigilistics™ records everything about the transaction. Trend information such as temperatures, flows and pressures, and event information such as product ID, amount transferred, lab tests, and utilities consumed are archived to MSSQL®.

Using patented algorithms, Vigilistics™ maintains a permanent relationship between each transaction, resulting in a powerful data set to analyze lot genealogy, material consumption and loss, utility usage, and byproducts produced.

Attributes of any material can be called up, and a complete plant trace can be viewed in seconds. Co-mingling of liquid and dry bulks is accurately tracked on two levels. Tracing cross-contamination in both bulk and trace amount is simple using Vigilistics’s™ patented trace technology.

Since all information is automatically related to the product run and to the unit of origin, management can easily view process quality and performance attributes, empowering managers to make the correct decisions on production changes and see exactly why a finished product met specifications or accomplished increased yields, in a matter of seconds.

Bridge the Gap Between Data Collection and Decision Making

Before Vigilistics™, the industry standard for data collection was to simply collect data and store it into a database. But data collection is simply not enough.

What every plant manager needs is information and analysis of that data so informed decisions can be made that will improve the profit margin.

Vigilistics™ is the first system to bridge the gap between data collection and decision making.

Vigilistics

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